Removal of spent fuel sheared powder for decommissioning of Main Plant

Nishino, Saki; Okada, Jumpei; Watanabe, Kazuki; Furuuchi, Yuta; Yokota, Satoru; Yada, Yuji; Kusaka, Shota; Morokado, Shiori; Nakamura, Yoshinobu

JAEA-Technology 2023-011, 39 Pages, 2023/06

JAEA-Technology-2023-011.pdf:2.51MB

Tokai Reprocessing Plant (TRP) which shifted to decommissioning phase in 2014 had nuclear fuel materials such as the spent fuel sheared powder, the diluted plutonium solution and the uranium solution in a part of the reprocessing main equipment because TRP intended to resume reprocessing operations when it suspended the operations in 2007. Therefore, we have planned to remove these nuclear materials in sequence as Flush-out before beginning the decommissioning, and conducted removal of the spent fuel sheared powder as the first stage. The spent fuel sheared powder that had accumulated in the cell of the Main Plant (MP) as a result of the spent fuel shearing process was recovered from the cell floor, the shearing machine and the distributor between April 2016 and April 2017 as part of maintenance. Removing the recovered spent fuel sheared powder was conducted between June 2022 and September 2022. In this work, the recovered powder was dissolved in nitric acid at the dissolver in a small amount in order to remove it safely and early, and the dissolved solution was sent to the highly radioactive waste storage tanks without separating uranium and plutonium. Then, the dissolved solution transfer route was rinsed with nitric acid and water. Although about 15 years had passed since previous process operations, the removing work was successfully completed without any equipment failure because of the organization of a system that combines veterans experienced the operation with young workers, careful equipment inspections, and worker education and training. Removing this powder was conducted after revising the decommissioning project and obtaining approval from the Nuclear Regulation Authority owing to operating a part of process equipment.

Physical property investigation of gloves for glove boxes in nuclear fuel reprocessing plants; Physical properties of used gloves and estimation of its life-time

Yamamoto, Masahiko; Nishida, Naoki; Kobayashi, Daisuke; Nemoto, Ryo*; Hayashi, Hiroyuki*; Kitao, Takahiko; Kuno, Takehiko

JAEA-Technology 2023-004, 30 Pages, 2023/06

JAEA-Technology-2023-004.pdf:1.94MB

Glove-box gloves, that are used for handling nuclear fuel materials at the Tokai Reprocessing Plant (TRP) of the Japan Atomic Energy Agency, have an expiration date by internal rules. All gloves are replaced at a maximum of every 4-year. However, degrees of glove deterioration varies depending on its usage environment such as frequency, chemicals, and radiation dose. Therefore, physical properties such as tensile strength, elongation, hardness of gloves are measured and technical evaluation method for the glove life-time is established. It was found that gloves without any defects in its appearance have enough physical properties and satisfies the acceptance criteria values of new gloves. Thus, it was considered that the expired gloves could be used for total of 8-year, by adding 4-year of new glove life-time. In addition, the results of extrapolation by plotting the glove's physical properties versus the used years showed that the physical properties at 8-year is on the safer side than the reported physical properties of broken glove. Also, the data are not significantly different from the physical properties of the long-term storage glove (8 and 23 years). Based on these results, life-time of gloves at TRP is set to be 8-year. The frequency of glove inspections are not changed, and if any defects is found, the glove is promptly replaced. Thus, the risk related to glove usage is not increased. The cost of purchasing gloves, labor for glove replacement, and the amount of generated waste can be reduced by approximately 40%, respectively, resulting in more efficient and rationalized glove management.

Present status of R&D in JAEA on partitioning and transmutation technology

Nuclear Science and Engineering Center; Fuel Cycle Design Office; Plutonium Fuel Development Center; Nuclear Plant Innovation Promotion Office; Fast Reactor Cycle System Research and Development Center; J-PARC Center

JAEA-Review 2022-052, 342 Pages, 2023/02

JAEA-Review-2022-052.pdf:18.05MB

This report summarizes the current status and future plans of research and development (R&D) on partitioning and transmutation technology in Japan Atomic Energy Agency, focusing on the results during the 3rd Medium- to Long-term Plan period (FY 2015-2021). Regarding the partitioning technology, R&D of the solvent extraction method and the extraction chromatography method are described, and regarding the minor actinide containing fuel technology, R&D of the oxide fuel production using the simplified pellet method, the nitride fuel production using the external gelation method, and pyrochemical reprocessing of the nitride fuel were summarized. Regarding transmutation technology, R&D of technology using fast reactors and accelerator drive systems were summarized. Finally, the new facilities necessary for the future R&D were mentioned.

Formation of MPd (M = Gd, Np) by the reaction of MN with Pd and chlorination of MPd using cadmium chloride

Hayashi, Hirokazu; Shibata, Hiroki; Sato, Takumi; Otobe, Haruyoshi

Journal of Radioanalytical and Nuclear Chemistry, 332(2), p.503 - 510, 2023/02

https://doi.org/10.1007/s10967-023-08760-4

The formation of MPd (M = Gd, Np) by the reaction of MN with Pd at 1323 K in Ar gas flow was observed. Cubic AuCu-type GdPd ( = 0.4081 0.0001 nm) and NpPd ( = 0.4081 0.0001 nm) were identified, respectively. The product obtained from the reaction of NpN with Pd contained additional phases including the hexagonal TiNi-type NpPd. Chlorination of the MPd (M = Gd, Np) samples was accomplished by the solid-state reaction using cadmium chloride at 673 K in a dynamic vacuum. Pd-rich solid solution phase saturated with Cd and an intermetallic compound PdCd were obtained as by-products of MCl formation.

Improvement construction for ground around High Active liquid Waste facility in Tokai Reprocessing Plant

Omori, Kazuki; Yamauchi, Sho; Yanagibashi, Futoshi; Sasaki, Shunichi; Wada, Takuya; Suzuki, Hisanori; Domura, Kazuyuki; Takeuchi, Kenji

Nihon Hozen Gakkai Dai-18-Kai Gakujutsu Koenkai Yoshishu, p.245 - 248, 2022/07

Tokai Reprocessing Plant (TRP), which is shifted to decommissioning stage, stores large amount of high-level radioactive liquid waste (HLLW). Although TRP is implementing vitrification of HLLW to reduce the risks related to HLLW storage, additional 20 years are required to complete vitrification of HLLW. Therefore, TRP is implementing safety countermeasure related to seismic resistance of HLLW storage facility as one of the top priorities. The results of the seismic evaluation indicate that although the facility itself is seismically resistant, there is a risk of insufficient binding force acting between the facility and the surrounding ground. Thus, replacement of the surrounding ground with concrete is performed. Since the countermeasures, to protect existing buries structure and coordinate with the other construction projects around the site, are required, the dedicated team was setup to handle the process and safety management of the concrete replacement construction.

Time dependence of corrosion behavior on Ta in NaOH solutions

Ishijima, Yasuhiro; Ueno, Fumiyoshi; Abe, Hitoshi

Materials Transactions, 63(4), p.538 - 544, 2022/04

https://doi.org/10.2320/matertrans.MT-C2021005

The time dependence of the corrosion behavior of tantalum (Ta), which is used in nuclear fuel reprocessing equipment, in sodium hydroxide (NaOH) solutions was investigated by immersion tests, and the mechanism of the time dependence was examined via surface observations and electrochemical measurements. The immersion tests were conducted at room temperature with NaOH concentrations ranging from 1 to 7 mol/L for immersion periods of 24 to 168 h. The corrosion rate increased with the NaOH concentration but peaked with the immersion period and then decreased. The time to peak of the corrosion rate was shorter with higher NaOH concentration. The X-ray diffraction (XRD) patterns and Raman spectra of the surfaces of the specimens immersed in the 7 mol/L NaOH solution for more than 48 h showed NaTaO formation. The polarization resistance decreased with immersion time for all NaOH concentrations up to about 24 h after immersion. Thereafter, the polarization resistance increased with immersion time in 7 mol/L NaOH solution and remained almost constant in the other NaOH concentrations. Findings suggested that the change in the corrosion rate was affected by the film formation during immersion, since the time dependence of the polarization resistance and the sum of film resistance and charge transfer resistance had the same tendencies. The precipitation film was mainly NaTaO formed by the dissolution of the passivity film on Ta.

New regulatory standards for nuclear fuel cycle facilities and safety measures for Rokkasho Reprocessing Plant

Yoshinaka, Kazuyuki; Suzuki, Masafumi*

Gijutsushi, (659), p.4 - 7, 2021/11

AA2021-0418.pdf:1.1MB

The regulatory standards for nuclear facilities were revised, reflecting the lessons learned from Fukushima-Daiichi NPS accident. Many requirements for safety measures, in case there are natural disaster or severe accidents, are added for nuclear fuel cycle facilities. Aiming achievement of the nuclear fuel cycle, various safety measures for conforming to new regulatory standard and improving, have been taken at Rokkasho reprocessing plant.

Activity for improvement of reprocessing plant quality assurance system; Transition to decommissioning stage, complying with new regulatory requirements for new inspection program, giving up ISO 9001 certification; Operations report FY 2012-2019

Yoshinaka, Kazuyuki; Shimizu, Kazuyuki; Sugiyama, Takayuki

JAEA-Review 2021-008, 112 Pages, 2021/07

JAEA-Review-2021-008.pdf:5.99MB

We had drastically been improving quality assurance system for Tokai Reprocessing Plant (TRP), through applying new regulatory requirements, giving up ISO certification from FY2012 to 2019. In revising QA system, it is obviously necessary to satisfy the regulatory requirements, but it is important to continuously improve the QA system considering effectiveness to safety performance based on earlier experiences. In this report, the background of QA system revision, interpretation and thinking way of conformation and application to new regulation and "Application Guide to Quality Assurance Code for Safety in Nuclear Power Plants (JEAC 4111)" to TRP, issues considered. And matters that require attention for future QA activities are described. Key points are "in work processes planning, relationship with other sections and responsibility boundaries should be clearly defined with such as flow chart", "to manage decision-making processes is important, including input information, judgment criteria and so on", "concerning process monitoring and measurement, not only focusing on scheduling but also viewpoints toward conditions of facilities/systems, conformance to regulatory requirements and process improvement are necessary", and "in documentation, matching for existing system, clear relation to other fundamental documents are necessary".

Determination of alkali and alkaline earth elements in radioactive waste generated from reprocessing plant by liquid electrode plasma optical emission spectrometry

Yamamoto, Masahiko; Do, V. K.; Taguchi, Shigeo; Kuno, Takehiko; Takamura, Yuzuru*

Journal of Radioanalytical and Nuclear Chemistry, 327(1), p.433 - 444, 2021/01

https://doi.org/10.1007/s10967-020-07490-1

A simple, practical, and reliable analytical method for determination of Na, K, Ca, Sr, and Ba by liquid electrode plasma optical emission spectrometry is developed. Appropriate emission lines for quantification, interferences from co-existing elements, and effect of measurement conditions with cell damage have been investigated. The spike and recovery tests using actual sample have been performed for method validation, and negligible sample matrix effect has been observed. Consequently, the method is successfully applied to several radioactive wastes. The obtained data have been agreed well with data from computer calculation and inductively coupled plasma optical emission spectrometry within 10% difference.

Consideration on stress corrosion cracking evaluation of zirconium for Fuel Reprocessing Facilities

Hashikura, Yasuaki*; Ishijima, Yasuhiro; Nakahara, Masaumi; Sano, Yuichi; Ueno, Fumiyoshi; Abe, Hitoshi

Hozengaku, 19(3), p.95 - 102, 2020/10

A plutonium concentrator was selected, and constant load tensile tests with controlled applied potentials and electrochemical tests were conducted in nitric acid and sodium nitrate solutions. From the results, a map which shows the effect of nitric acid concentration to crack initiation potential was drawn. And, it was pointed out that not only the nitric acid but also the nitrate ion coordinated to the nitrate must be considered in evaluating the possibility of stress corrosion cracking.